Munich. The BMW Group is taking a bold step into the future of manufacturing by integrating digitalisation and artificial intelligence (AI) into its production processes. A key component of this initiative is the introduction of “Physical AI,” which combines digital AI with physical robots, enabling the use of humanoid robots in real-world manufacturing environments.
Pioneering Humanoid Robotics in Europe
For the first time, the BMW Group is rolling out Physical AI in Europe with a pilot project at its Leipzig plant. This initiative aims to incorporate humanoid robots into existing vehicle production lines and explore their potential roles in battery and component manufacturing.
Enhancing Competitiveness through Digitalisation
Milan Nedeljković, Member of the Board of Management at BMW AG, Production, highlighted the critical role of digitalisation in enhancing global production competitiveness. He stated, “The symbiosis of engineering expertise and artificial intelligence opens up entirely new possibilities in production.” This reflects BMW’s strategic goal to harness technological advancements for a competitive edge.
Unified IT Infrastructure for AI Integration
AI is already woven into the fabric of the BMW Group’s production framework. Transitioning from isolated data silos to a unified IT and data model ensures consistent and standardised data access throughout the system. This evolution allows digital AI agents to perform increasingly complex tasks autonomously while continuously learning from their surroundings.
Humanoid Robots: A Complement to Automation
The introduction of humanoid robots is seen as an enhancement to existing automation efforts. These robots excel in repetitive, ergonomically challenging, or safety-critical tasks, aiming to improve working conditions by reducing the physical strain on human workers.
Establishing a Centre of Competence for Physical AI
The creation of a “Center of Competence for Physical AI in Production” marks a significant milestone for BMW, consolidating expertise in this emerging field. This center will foster partnerships with technology firms to investigate the practical applications of humanoid robotics in industrial settings.
First Pilot Project in Leipzig
In collaboration with Hexagon Robotics, BMW Group is launching its first European pilot project featuring humanoid robots. Hexagon’s AEON robot, which debuted in June 2025, is currently being tested at the Leipzig facility. Its design allows for versatile attachments and applications, particularly in high-voltage battery assembly and component manufacturing.
Insights from Previous Deployments
The earlier deployment of humanoid robots at BMW’s Spartanburg plant in the US provided valuable lessons. The Figure 02 robot successfully contributed to the production of over 30,000 BMW X3s by executing precise tasks such as positioning sheet metal parts—roles that demanded high accuracy and speed.
This experience demonstrated that humanoid robots can efficiently handle repetitive tasks while integrating smoothly into existing workflows. The shift from laboratory testing to operational settings was quicker than expected, showcasing the robots’ adaptability and effectiveness in a production environment.
Future Prospects and Strategic Implications
The ongoing pilot projects underscore BMW’s commitment to leading the charge in integrating advanced technologies into its manufacturing processes. As the company investigates further applications of Physical AI, it positions itself not just as a leader in automotive production but also as a significant player in the broader industrial robotics landscape.
- BMW Group introduces humanoid robots at Leipzig plant for enhanced production efficiency.
- Integration of AI expected to streamline operations and improve competitiveness.
- Collaboration with Hexagon Robotics marks a significant step in robotic applications.
- Previous successful deployments provide insights into effective humanoid robot integration.
- The establishment of a Centre of Competence aims to consolidate expertise in Physical AI.
